BMS design module

Build the protection stack before you build the board.

Turn battery pack requirements into a clean BMS architecture: measurement front end, balancing, switching, current sensing, thermal sensing, communication and fault response.

BMS design hardware with PCB, cell pack, shunt and sensor harnesses
Architecture

Three layers, one system

A useful BMS design covers sensing, switching, protection, telemetry and test planning — not just an IC choice.

Measurement layer

Cell voltage monitoring, pack current sensing, NTC mapping and accuracy review for each series group.

Protection layer

Over-voltage, under-voltage, over-current, short-circuit, temperature limits and charge-inhibit logic.

Control layer

MOSFET or contactor strategy, precharge, CAN/UART telemetry, data logging and service diagnostics.

Workflow

Online design flow for practical BMS decisions.

Start with pack topology, select functional modules, review calculated ratings and export a concept spec for engineering discussion.

  • BMS current rating vs load, checked automatically
  • Thermal sensing density review per series group
  • Fault behaviour & test requirements in the spec

Define the battery pack

Chemistry, series count, parallel count, load power, capacity, operating temperature and enclosure assumptions.

Pick components

BMS IC, shunt, MOSFET bank, NTC sensors, balancing current, fuse, precharge and communication module.

Validate the architecture

Review current rating, thermal sensing density, derating, fault behaviour and test requirements.

Ready when you are

Try the web-based BMS configurator.

The public version is a concept tool for course learning, consulting and early product planning.