Battery design

Battery design starts with the load.

A useful pack concept begins with the watts the system needs, the runtime target and the voltage range the electronics can accept.

Battery load and pack topology layout

Define the job

Start with peak load, continuous load, startup current and duty cycle before choosing cells.

Choose topology

Series groups set voltage. Parallel groups set capacity and current sharing.

Add protection

BMS current rating, fusing, temperature sensing and switching are part of the first concept, not an afterthought.